Synergy of AI and Lean Management

Streamline solutions for manufacturing 

AI technologies are applied in many industries. As for the manufacturing, it requires to keep in mind what goal you want to achieve by means of implementing AI solutions at your plant. 

The same way as AI technologies have become in use worldwide, also there is quite a buzz around lean manufacturing. It is a methodology that consists of management practices for industrial business optimization and getting more profit from manufacturing. 

The combination of AI with lean management creates a synergy effect: 1+1 equals 3.

Let’s see what are the first “1”, the second “1” and why “3”. Additional effect that comes as a result of implementation of AI technologies accompanied by lean principles. 

The first “1” - AI technologies

The technology powered by AI and  ML algorithms captures human movements. As a result, repetitive situations that cause problems get visible. According to video reports with data analytics, managers can identify zones with the highest level of violation and the exact person who violates established rules. Then problems become predictable, and managers may tackle them to find solutions.

The second “2” - Lean principles 

Lean management methodology is aimed at eliminating any kind of wastes in manufacturing. It includes shop floor activities to make the shop floor tidier, reduce waiting between operations, unnecessary motions, overproduction and product defects. Putting it into practice allows to achieve good product quality, lower cost and to make time shorter between placing an order by a customer and the delivery of the order.   

What is the 3rd component of a synergy effect? 

While artificial intelligence technology and lean management work well in general, it may not be enough. 

In 5S Control software suite we combine AI with lean management. This allows you to get an idea of what particular practices to implement plus you get  the means of their implementation – the artificial intelligence technology. 

Thus, you obtain both knowledge and tools to enhance performance of production lines. 

It is possible to realize in several ways described here: https://5controls.com/solutions